Electromagnetic Brake Gear Tsav

Electromagnetic Brake Gear Tsav

Qhov kev lag luam no -qib electromagnetic nres iav lub cev muaj zog ua ke ua ke siab -kev ua tau zoo AC / DC lub cev muaj zog, qhov tseeb helical / cab reducer, thiab lub caij nplooj ntoos hlav- siv fais fab- tawm hluav taws xob nres rau hauv ib qho chaw tsav tsheb.

Product Overview

 

Qhov kev lag luam no -qib electromagnetic nres iav lub cev muaj zog ua ke ua ke siab -kev ua tau zoo AC / DC lub cev muaj zog, qhov tseeb helical / cab reducer, thiab lub caij nplooj ntoos hlav- siv fais fab- tawm hluav taws xob nres rau hauv ib qho chaw tsav tsheb.

Engineered rau automated systems uas yuav tsum tau qhov tseeb qhov chaw thiab ceev ceev ceev ceev, lub integrated brakes tau txais thaum fais fab tuag. Cov qauv tsim qauv ua rau muaj kev hloov pauv ncaj qha ntawm tus qauv IEC / NEMA thav duab lub cev muaj zog thaum muab lub zog tuav lub zog hla ntsug nqa, conveyor, thiab kev siv indexing.

 

Ntsiab nta

 

Fais fab -Off Safety Braking:Kev sib txhuam-disc sib nqus sib nqus txuas tam sim ntawd thaum tsis muaj hluav taws xob, xauv lub qhov tso zis tsis muaj qhov seem seem.

Tsawg-Backlash Gearing:Carburized alloy steel iav cua sov- kho rau HRC 58-62 xa cov hluav taws xob ntsiag to hauv qab hnyav hnyav.

Thermal Endurance:Class F rwb thaiv tsev system (nyob rau hauv 155 degree) nrog thermal overload tiv thaiv rau kev nruam S1 lub luag hauj lwm mus.

Zero-Leakage Housing:Synthetic lubricant pre-filled in a sealed die-cast aluminum frame with double-lip viton oil seals prevents oil migration across all mounting angles.

Phau Ntawv Tso Tawm Option:Integrated mechanical lever tso cai rau kev tuav nres nres thaum lub sijhawm teeb tsa, hluav taws xob tawm, lossis kev saib xyuas xwm txheej ceev.

 

Technical Specifications

 

Parameter

Specification

Txheem / Txheej Txheem

Fais fab tso zis

60W - 3.7 kW (1/12 HP txog 5 HP)

Nruam (S1)

Cov khoom siv hluav taws xob

1-theem 110V / 220V, 3-theem 220V / 380V / 460V

50 Hz / 60 Hz

Gear Ratio Range

3: 1 txog 180: 1 (theem 1 txog theem 3)

Helical / Planetary Reducer

Nres teb Sijhawm

Tsawg dua lossis sib npaug li 30 ms (Kev Sib Koom Tes) / Tsawg dua lossis sib npaug li 40 ms (Tshwj xeeb)

DC 90V / 24V Coils

Static tuav Torque

1.5 Nm - 120 Nm

Qhuav kev sib txhuam system

Kev tiv thaiv Ingress

IP54 Txuj (IP65 / IP66 yeem)

IEC 60529 (TSI)

Rwb thaiv tsev Class

Chav Kawm F (155 degree) / Chav H (180℃xaiv tau)

IEC 60034-1: Cov

Radial Load Capacity

Txog li 4,500 N

Nyob rau hauv nruab nrab ntawm cov zis ncej

Ncej Tolerance

ISO h6 / Keyway DIN 6885/1

Precision machined

Ua haujlwm kub

-15℃rau +40 degree

Tsis yog -condensing ambient

 

Muaj Configurations & Dimensional Drawings

 

Hom Lub cev muaj zog:Ib qho -theem induction, peb -theem asynchronous, lossis brushless DC (BLDC) units.

Nres Coil Voltage:DC 24V, DC 90V, DC 180V nrog kev xaiv ceev ceev -excitation rectifiers.

Mounting Styles:

Flange Mount:B5 / B14 IEC precision flanges nrog machined register tolerances.

Ko Taw Mount:Rigid cam khwb cia puag rau siab - kev vibration applications.

Hollow Ncej:Keyed, shrink -disc, los yog splined output ncej configurations.

Enclosure Enhancements:Los tiv thaiv -corrosion epoxy coatings, stainless hlau ncej, thiab condensation ntws plugs rau ntxuav los yog sab nraum zoov ib puag ncig.

Engineering Note:Ua kom tiav 2D qhov loj me PDF duab kos nrog cov kab nruab nrab nruab nrab thiab cov ncej tseem ceeb ntawm kev ua siab ntev muaj rau rub tawm hauv peb lub vev xaib kev lag luam.

 

Daim ntawv thov

 

Vertical Conveyors & of elevators:Tiv thaiv kom tsis txhob poob qis thaum lub zog poob lossis nres thaum muaj xwm txheej ceev.

Khoom siv & AGVs:Muab qhov tseeb nres qhov deb thiab ruaj ntseg nres tsheb xauv ntawm inclines.

Ntim & Palletizing Machinery:Tuav qhov tseeb indexing txoj haujlwm ntawm lub voj voog yam tsis muaj lub cev muaj zog drift.

Automated Qhov Rooj & Rooj vag:Ua kom tswj tau qhov ntsuas phoo yam tsis muaj hluav taws xob txuas ntxiv.

 

Xaiv Phau Ntawv Qhia

 

Txhawm rau xaiv qhov tseeb iav lub cev muaj zog thiab nres ua ke rau koj cov khoom siv, ua raws li cov txheej txheem engineering no:

1. xam cov zis ceev (RPM):

Cov zis RPM=Lub cev muaj zog Input RPM / Gear Ratio

2. Xam yuav tsum tau khiav torque (T_run):

Txiav txim siab qhov hnyav, kev sib txhuam, thiab kev ua haujlwm ntawm iav (η ≈ 0.90–0.95).

3. Txiav txim siab Brake Holding Torque (T_brake):

Rau kab rov tav loads: T_brake Ntau dua los yog sib npaug rau 1.25 × Rated Torque

Rau ntsug nqa nqa: T_brake Ntau dua lossis sib npaug rau 2.0 × Static Load Torque

4. Txheeb xyuas Radial thiab Axial Loads:

Hla -reference overhung load (OHL) txwv tsis pub muaj txoj kab uas hla thiab cov kabmob sib nrug.

5. Xaiv Control Interface:

Xaiv ntawm kev hloov AC ncaj qha lossis DC nrawm - ua cov khoom siv hluav taws xob raws li kev txwv lub sijhawm teb.

 

Manufacturing & Quality Control

 

Txhua lub rooj sib dhos lub cev muaj zog ua tiav tag nrho - kev sim ua ntej xa mus kom ntseeg tau tias muaj kev ua tau zoo dua hauv kev xav tau lub luag haujlwm:

Stator Winding Inspection:100% surge, siab -voltage dielectric zog, thiab theem tsis kam kuaj.

Kev tshuaj xyuas iav:CNC iav hobbing txheeb xyuas los ntawm 3D tswj kev ntsuas tshuab (CMM) rau cov hniav profile raug.

Nres Dynamic Testing:Kev sib txhuam disc torque stability, kev ntsuas huab cua sib txawv, thiab lub sij hawm teb validation nyob rau hauv thermal equilibrium.

Xaus- ntawm-Line Noise & Vibration Testing:FFT spectral tsom xam ua nyob rau hauv anechoic chambers kom ua hauj lwm suab qis dua 62 dB(A).

Cov ntawv pov thawj:CE, RoHS, thiab ISO 9001: 2015 kev tswj hwm kev ua tau zoo.

 

FAQ

 

Q: Yuav ua li cas yog qhov sib txawv ntawm qhov sib txawv ntawm qhov sib txawv ntawm qhov sib txhuam disc?

A: The brake module features accessible adjustment shims and set screws. When wear causes the air gap to exceed specified limits (typically >0.4 hli), tshuaj xyuas lub thickness ntawm lub disc thiab nruj nreem ntsia hlau ntsia hlau raws li phau ntawv saib xyuas kom rov qab tus qauv clearance (0.2-0.3 hli).

Q: Chav tsev no puas tuaj yeem ua haujlwm nrog Variable Frequency Drive (VFD)?

A: Yog. Thaum siv VFD, lub zog ntawm lub kauj nres los ntawm kev ywj pheej AC qhov chaw tsis yog lub cev muaj zog. Qhov no tiv thaiv kev sib koom ua ntej pib ua ntej los ntawm qhov tsis tshua muaj hluav taws xob lossis qhov tso zis tsawg zaus ntawm kev txo qis inverter.

Q: Dab tsi yog qhov nruab nrab kev pab cuam lub neej ntawm lub nres kev sib txhuam disc?

A: Nyob rau hauv cov txheej txheem kev khiav hauj lwm (rated torque,<300 stops/hour), the non-asbestos friction disc withstands up to 2,000,000 dynamic engagements before requiring replacement.

 

RFQ / Custom Requirement CTA

 

Thov ib qho kev hais lus los yog rub tawm 3D qauv
Xav tau ib tug customized ncej dimension, tshwj xeeb mounting flange, los yog dynamic tuav torque pov thawj?
Peb pab neeg ua haujlwm hauv daim ntawv thov muab cov kev ntsuam xyuas ua tiav thiab cov ntaub ntawv CAD hauv 24 teev.
Lub Sijhawm Lead: Cov qauv qauv xa tuaj hauv 5 hnub ua haujlwm; ntau lawm khiav xa hauv 2-3 lub lis piam.
Engineering CAD Portal: Instantly nkag STEP, IGES, thiab SolidWorks 3D qauv rau seamless kev koom ua ke rau hauv koj lub cav sib dhos tsim.

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